Super Energy Double Stage

The Super Energy two-stage compression series adopts a horizontal two-stage compression screw compression main unit, segmented compression and cooling oil injection between stages, making the compression process more isothermal compression and high compression efficiency. The main unit is arranged horizontally, with a low center of gravity, small vibration and stable operation. The main motor is coaxial and integrated, with a transmission efficiency of 100%. The oil-cooled high-efficiency permanent magnet motor has a protection level of IP65, which is not afraid of harsh working conditions. The motor has a low operating temperature, good stability and high efficiency. The series energy efficiency level is better than the national first-level energy efficiency standard.

Power: 22-315kWPressure: Normal pressure 7/8/10bar Low pressure 2/3/4/5bar

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Features Core Technology Machine structure IOT Technology

Features

Real better than Grade 1 energy efficiency

Better than national level 1 energy efficiency (GB/19153-2019 level 1 energy efficiency standard)
More than 30% energy saving than ordinary air compressor.

Horizontal two-stage compression

Double coaxial integrated structure. 100% transmission efficiency
Staged compression. Isothermal compression. Improved energy efficiency. 15% energy saving at the same displacement.
Horizontal structure, horizontal layout, low center of gravity, small vibration, more stable operation.

Oil-cooled high-efficiency permanent magnet motor

Maintain ideal temperature, low noise working environment, higher protection level.
Dual permanent magnet synchronous motor. Motor efficiency 95.5%. Energy saving 4.1%

Smart IOT

IOT remote control, standard with air energy operation and maintenance platform

Core Technology

Two-stage oil-cooled compression host

Maintaining the ideal temperature. Low-noise working environment. IP65 oil-cooled motor with high protection level. No bearing mechanical and cooling fan losses. Low noise and vibration, 3-10% more efficient than asynchronous motors of the same capacity.

Synchronous motor Stepless speed control

Electronic speed control is used in the two-stage compression, and the first and second stage hosts realize synchronous stepless speed control to meet different needs. Motor efficiency 95.5%, energy saving 4.1%, large torque and smooth running.

Energy-saving profile optimization

Through in-depth analysis of energy-saving needs and continuous optimization of product structure, Xinlei's technical team has continued to upgrade the V series profile with years of technical accumulation. With its high volumetric efficiency, reasonable drive contact points and small area of the exhaust side leakage triangle, this line has become one of the more energy-efficient lines in the screw line sector.

Machine structure

High efficiency filtration system

-Efficient oil and gas separator so that exhaust oil content is less than 3ppm;

-High-efficiency oil filter, filter out impurities in lubricating oil, provide clean lubricating oil for the rotor and bearing of the head;

-High-efficiency horizontal air filter, filter the dust impurities in the inhaled air so that the rotor, bearing, etc.free from damage.

Two-stage oil-cooled compression host

-Maintaining the ideal temperature. Low-noise working environment. Higher protection level.

-One and two-stage host for wide frequency adjustment. Large rotor, low speed. Its horizontal structure, which is horizontally arranged, has a lower centre of gravity, more stable operation and lower noise.

-Host and motor one-piece structure. Transmission loss is reduced to zero, transmission efficiency is 100%

-IP65 oil-cooled motor with high protection level. No bearing mechanical and cooling fan losses. Low noise and vibration,3-10% more efficient than asynchronous motors of the same capacity.Motor efficiency 95.5%, energy saving 4.1%.

Dual variable frequency constant temperature and pressure system

-Increased radiator area, rust-proof and anti-corrosion coating on the surface, and easy-to-clean design, ensuring a long lifespan and excellent heat dissipation.

-This system maintains a constant temperature during operation, preventing issues like oil line blockage and carbon buildup due to high temperatures.

The air compressor runs smoothly and has a longer lifespan, while avoiding high-temperature shutdowns.

Intelligent control system

-On-site, mobile phone, computer at the same time intuitive display,users, service providers, manuf-acturers synchronous display: running state, running data, fault warning;

-Real-time on-line monitoring of pressure, power, temperature fluc-tuations.

Cooling system

-Plate-fin air-cooled heat exchangers or shell-and-tube water-cooled heat exchangers are used to suit customers with different usage conditions.

-The heat exchanger is designed and manufactured to increase the heat exchange area by more than 30%.

-It still has a good cooling effect when the ambient temperature is 45°C; it ensures that there will be no shutdown at high temperature, and at the same time prolongs the life of lubricating oil by 20%.

IOT Technology

The cloud platform can record and provide the operating status and operating parameters of the wind turbines bound to the platform, as well as perform fault alarm and data recording analysis. Users can log in to the platform to realize remote monitoring and energy-saving settings management, enabling users to realize real-time equipment management. At present, the IoT cloud platform provides ANDRIOD, IOS, and PC clients, and open interfaces to link with third-party software such as ERP, providing users with more possibilities.

Statistical analysis of gas data to help enterprises make business decisionsStable air pressure, scientific energy saving of the wholeUse gas on demand to avoid wasting energyEquipment operation daily records, maintenance and daily management are more convenientReal-time monitoring of energy consumption, real-time data collectionVisualize equipment running status and view real-time working statusEquipment remote management, intelligent joint control